Editing IONICUBE connectors and pinouts
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− | + | ==Front connectors== | |
− | + | {{picturebox|Ionicubelayout.png|caption=Connector layout and naming}} | |
− | + | {{picturebox|Ioni motoroutouts per drive.png|caption=Power and feedback ports of X, Y, Z and A axis}} | |
− | + | {{picturebox|Ionicubemotorconnectors.png|caption=Names of power and feedback ports. I.e. X9A means upper floor connector of X9 and X9B the lower floor of X9.}} | |
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− | ==Front | + | |
− | + | ||
− | {{picturebox|Ionicubelayout.png|caption=Connector layout and naming | + | |
− | + | ||
− | + | ||
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− | {{picturebox|Ioni motoroutouts per drive.png|caption=Power and feedback ports of X, Y, Z and A axis | + | |
− | + | ||
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− | {{picturebox|Ionicubemotorconnectors.png|caption=Names of power and feedback ports. I.e. X9A means upper floor connector of X9 and X9B the lower floor of X9 | + | |
===Legend=== | ===Legend=== | ||
{| class="wikitable" | {| class="wikitable" | ||
Line 39: | Line 8: | ||
! Color | ! Color | ||
|- | |- | ||
− | | class="powpin" |Supply pin | + | | class="powpin"|Supply pin |
|- | |- | ||
− | | class="inpin" |Input pin | + | | class="inpin"|Input pin |
|- | |- | ||
− | | class="outpin" |Output pin | + | | class="outpin"|Output pin |
|} | |} | ||
− | ===X7 and X9 | + | ===X7 and X9=== |
− | + | ||
{| class="wikitable" | {| class="wikitable" | ||
|- | |- | ||
− | ! Pin number !! Signal name !! | + | ! Pin number !! Signal name !! Usage |
|- | |- | ||
− | | 1 || class="powpin" | GND| | + | | 1 ||class="powpin"| GND|| Ground for cable shield and an optional motor holding brake coil |
|- | |- | ||
− | | 2|| class="outpin" |PHASE1 || | + | | 2|| class="outpin"|PHASE1 || Motor phase 1 |
|- | |- | ||
− | | 3|| class="outpin" |PHASE2 || | + | | 3|| class="outpin"|PHASE2 || Motor phase 2 |
|- | |- | ||
− | | 4|| class="outpin" |PHASE3 || | + | | 4|| class="outpin"|PHASE3 || Motor phase 3 |
|- | |- | ||
− | | 5|| class="outpin" |PHASE4 || | + | | 5|| class="outpin"|PHASE4 || Motor phase 4 |
|- | |- | ||
− | | 6|| class="outpin" |BRAKE || | + | | 6|| class="outpin"|BRAKE || 24V motor holding brake coil drive |
|} | |} | ||
====Motor & brake wiring schematics==== | ====Motor & brake wiring schematics==== | ||
− | <gallery widths="300px" heights=" | + | <gallery widths="300px" heights="300px"> |
File:Ionicube mot ac.png|Wiring of three phase AC servo motor. Brake is optional. | File:Ionicube mot ac.png|Wiring of three phase AC servo motor. Brake is optional. | ||
File:Ionicube mot dc.png|Wiring of Brush-DC servo motor. Brake is optional. | File:Ionicube mot dc.png|Wiring of Brush-DC servo motor. Brake is optional. | ||
File:Ionicube mot step.png|Wiring of two phase stepping motor. Brake can be fitted like in the other examples. Also 6 and 8 wire motors can be wired (the two drive coils connect always to the same PHASE outputs). | File:Ionicube mot step.png|Wiring of two phase stepping motor. Brake can be fitted like in the other examples. Also 6 and 8 wire motors can be wired (the two drive coils connect always to the same PHASE outputs). | ||
</gallery> | </gallery> | ||
− | |||
− | ===X6 and X8 | + | ===X6 and X8=== |
− | + | {| class="wikitable" | |
− | + | |- | |
− | + | ! Pin # !! Pin name !! Electrical type (in most feedback device modes) || Alternate electrical type (in some feedback device modes) || Connection with various feedback devices | |
+ | |- | ||
+ | | Shell||class="powpin"|GND|| colspan=2 |Earth/case || Feedback cable shield | ||
+ | |- | ||
+ | | 1||class="inpin"|HALL_W|| colspan=2 |Digital input W || Hall sensor input, phase W | ||
+ | |- | ||
+ | | 2||class="inpin"|HALL_V|| colspan=2 |Digital input V ||Hall sensor input, phase V | ||
+ | |- | ||
+ | | 3||class="inpin"|HALL_U|| colspan=2 |Digital input U || Hall sensor input, phase U | ||
+ | |- | ||
+ | | 4||class="powpin"|GND||colspan=2 |Encoder supply ground | ||
+ | |- | ||
+ | | 5||class="inpin"|B-||Differential input B-|| Analog input B+||rowspan=2|Quadrature encoder (B channel)/SinCos/serial encoder/resolver input | ||
+ | |- | ||
+ | | 6||class="inpin"|B+||Differential input B+|| Analog input B- | ||
+ | |- | ||
+ | | 7||class="inpin"|A-||Differential input A-|| Analog input A-||rowspan=2|Quadrature encoder (A channel)/SinCos/serial encoder/resolver input | ||
+ | |- | ||
+ | | 8||class="inpin"|A+||Differential input A+|| Analog input A+ | ||
+ | |- | ||
+ | | 9|| class="powpin"|5V_OUT||colspan=2 |Encoder supply 5V output || rowspan=2|Encoder power supply | ||
+ | |- | ||
+ | | 10|| class="powpin"|GND ||colspan=2 |Encoder supply ground | ||
+ | |- | ||
+ | | 11|| class="inpin"|GPI3||colspan=2|Axis negative direction end limit switch (optional)|| Connect normally closed (NC) limit switch between this pin and GND pin | ||
+ | |- | ||
+ | | 12|| class="inpin"|GPI2||colspan=2|Axis positive direction end limit switch (optional)|| Connect normally closed (NC) limit switch between this pin and GND pin | ||
+ | |- | ||
+ | | 13|| class="inpin"|GPI1||colspan=2|Axis home switch switch (optional)|| Connect normally closed (NC) limit switch between this pin and GND pin | ||
+ | |- | ||
+ | | 14|| class="inpin"|C-||colspan=2 |Differential input C- ||rowspan=2|Quadrature encoder index channel (Z channel)/serial encoder input | ||
+ | |- | ||
+ | | 15||class="inpin"| C+||colspan=2 |Differential input C+ | ||
+ | |} | ||
====Examples of feedback device and switch wiring==== | ====Examples of feedback device and switch wiring==== | ||
<gallery widths="180px" heights="180px"> | <gallery widths="180px" heights="180px"> | ||
Line 90: | Line 90: | ||
{{tip|Feedback devices with [[differential signaling]] may use varying naming schemes of signal pairs. For example differential signal X (which contains two electrical wires) may be denoted as: X+ and X-, or X and \X or X and {{overline|X}}. In this Wiki we mark them X+ and X-. Some Fanuc encoders have quadrature signals named as PCA, /PCA, PCB, /PCB, PCZ and /PCZ which are equivalent to A, B and Z signal pairs.}} | {{tip|Feedback devices with [[differential signaling]] may use varying naming schemes of signal pairs. For example differential signal X (which contains two electrical wires) may be denoted as: X+ and X-, or X and \X or X and {{overline|X}}. In this Wiki we mark them X+ and X-. Some Fanuc encoders have quadrature signals named as PCA, /PCA, PCB, /PCB, PCZ and /PCZ which are equivalent to A, B and Z signal pairs.}} | ||
− | ==Back | + | ==Back connectors== |
− | + | ||
{{picturebox|Ionicube x2345.png|caption=A closeup of X2, X3, X4 and X5}} | {{picturebox|Ionicube x2345.png|caption=A closeup of X2, X3, X4 and X5}} | ||
− | + | ===X2=== | |
− | + | ||
− | + | ||
− | ===X2 | + | |
− | + | ||
{| class="wikitable" | {| class="wikitable" | ||
|- | |- | ||
! Pin number !! Signal name !! Usage | ! Pin number !! Signal name !! Usage | ||
|- | |- | ||
− | | 1 || class="powpin" | GND|| Ground | + | | 1 ||class="powpin"| GND|| Ground |
|- | |- | ||
− | | 2|| class="powpin" |24V || 24V logic supply | + | | 2|| class="powpin"|24V || 24V logic supply |
|- | |- | ||
− | | 3|| class="inpin" |STO || Safe torque off input (this pin also available in X1, as defined in [[SimpleMotion V2 port]] | + | | 3|| class="inpin"|STO || Safe torque off input (this pin also available in X1, as defined in [[SimpleMotion V2 port]] |
|- | |- | ||
− | | 4|| class="outpin" | VFD || 0-12V analog output where voltage level is proportional to [[PWM]] duty cycle on pin PWM on X4. PWM frequency must be between 100 and 10000 Hz. | + | | 4||class="outpin"| VFD || 0-12V analog output where voltage level is proportional to [[PWM]] duty cycle on pin PWM on X4. PWM frequency must be between 100 and 10000 Hz. |
|- | |- | ||
− | | 5|| class="outpin" |RL1 || Relay coil driver output 1. When RLIN1 on X4 is logic high, RL1 is pulled to GND by an open collector circuit. When RLIN1 is low, RL1 is floating (max 24V) | + | | 5|| class="outpin"|RL1 || Relay coil driver output 1. When RLIN1 on X4 is logic high, RL1 is pulled to GND by an open collector circuit. When RLIN1 is low, RL1 is floating (max 24V). |
|- | |- | ||
− | | 6|| class="outpin" |RL2 || Relay coil driver output 2. When RLIN2 on X4 is logic high, RL2 is pulled to GND by an open collector circuit. When RLIN1 is low, RL2 is floating (max 24V) | + | | 6|| class="outpin"|RL2 || Relay coil driver output 2. When RLIN2 on X4 is logic high, RL2 is pulled to GND by an open collector circuit. When RLIN1 is low, RL2 is floating (max 24V). |
|} | |} | ||
− | + | ===X3=== | |
− | ===X3 | + | |
− | + | ||
{| class="wikitable" | {| class="wikitable" | ||
|- | |- | ||
! Pin number !! Signal name !! Usage | ! Pin number !! Signal name !! Usage | ||
|- | |- | ||
− | | 1 || class="powpin" | GND|| Ground | + | | 1 ||class="powpin"| GND|| Ground |
|- | |- | ||
− | | 2|| class="powpin" |HV+ || Motor power supply, [[HV DC bus]] (see IONI drive voltage range spec) | + | | 2|| class="powpin"|HV+ || Motor power supply, [[HV DC bus]] (see IONI drive voltage range spec) |
|} | |} | ||
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− | ===X4 | + | ===X4=== |
− | + | ||
{| class="wikitable" | {| class="wikitable" | ||
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | ! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | ||
− | | rowspan= | + | |rowspan=14 class="tableseparator"| |
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | !Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | ||
|- | |- | ||
− | | 1||1|| class="inpin" |ENABLE |||Enable all axis (with or without chargepump)||2||14|| class="inpin" |PWM||[[PWM]] input for VFD analog output | + | | 1||1||class="inpin"|ENABLE |||Enable all axis (with or without chargepump)||2||14||class="inpin"|PWM||[[PWM]] input for VFD analog output |
|- | |- | ||
− | | 3||2|| class="inpin" |HSIN1_X|| | + | | 3||2||class="inpin"|HSIN1_X||Direction input X||4||15||class="outpin"|GPO4_A||Limit switch output A |
|- | |- | ||
− | | 5||3|| class="inpin" |HSIN2_X|| | + | | 5||3||class="inpin"|HSIN2_X||Pulse/step input X||6||16||class="inpin"|RLIN1||Controls RL1 state |
|- | |- | ||
− | | 7||4|| class="inpin" |HSIN1_Y|| | + | | 7||4||class="inpin"|HSIN1_Y||Direction input Y||8||17||class="inpin"|RLIN2||Controls RL2 state |
|- | |- | ||
− | | 9||5|| class="inpin" |HSIN2_Y|| | + | | 9||5||class="inpin"|HSIN2_Y||Pulse/step input Y||10||18||class="powpin"|GND||rowspan=8|Ground |
|- | |- | ||
− | | 11||6|| class="inpin" |HSIN1_Z|| | + | | 11||6||class="inpin"|HSIN1_Z||Direction input Z||12||19||class="powpin"|GND |
|- | |- | ||
− | | 13||7|| class="inpin" |HSIN2_Z|| | + | | 13||7||class="inpin"|HSIN2_Z||Pulse/step input A||14||20||class="powpin"|GND |
|- | |- | ||
− | | 15||8|| class="inpin" |HSIN1_A|| | + | | 15||8||class="inpin"|HSIN1_A||Direction input A||16||21||class="powpin"|GND |
|- | |- | ||
− | | 17||9|| class="inpin" |HSIN2_A|| | + | | 17||9||class="inpin"|HSIN2_A||Pulse/step input A||18||22||class="powpin"|GND |
|- | |- | ||
− | | 19||10|| class="outpin" |STOP_OUT||Fault on any axis or E-stop (active low) | + | | 19||10||class="outpin"|STOP_OUT||Fault on any axis or E-stop (active low)||20||23||class="powpin"|GND |
|- | |- | ||
− | | 21||11|| class="outpin" |GPO4_X||Limit switch output X||22||24|| class="powpin" |GND | + | | 21||11||class="outpin"|GPO4_X||Limit switch output X||22||24||class="powpin"|GND |
|- | |- | ||
− | | 23||12|| class="outpin" |GPO4_Y||Limit switch output Y||24||25|| class="powpin" |GND | + | | 23||12||class="outpin"|GPO4_Y||Limit switch output Y||24||25||class="powpin"|GND |
|- | |- | ||
− | | 25||13|| class="outpin" |GPO4_Z||Limit switch output Z||26||N/A||Not connected|| | + | | 25||13||class="outpin"|GPO4_Z||Limit switch output Z||26||N/A||Not connected|| |
− | + | ||
− | + | ||
|} | |} | ||
− | |||
− | |||
− | |||
− | |||
− | ===X5 | + | ===X5=== |
− | + | ||
{| class="wikitable" | {| class="wikitable" | ||
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | ! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | ||
− | | rowspan= | + | |rowspan=14 class="tableseparator"| |
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | !Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage | ||
|- | |- | ||
− | | 1||1|| class="powpin" |GND||||2||14|| class="powpin" |+5V_OUT||5V supply from IONICUBE ^2 | + | | 1||1||class="powpin"|GND||||2||14||class="powpin"|+5V_OUT||5V supply from IONICUBE ^2 |
|- | |- | ||
− | | 3||2|| class="inpin" |ANAIN-_X||+/-10V analog input X||4||15|| class="inpin" |ANAIN+_X||+/-10V analog input X | + | | 3||2||class="inpin"|ANAIN-_X||+/-10V analog input X||4||15||class="inpin"|ANAIN+_X||+/-10V analog input X |
|- | |- | ||
− | | 5||3|| class="inpin" |ANAIN-_Y||+/-10V analog input Y||6||16|| class="inpin" |ANAIN+_Y||+/-10V analog input Y | + | | 5||3||class="inpin"|ANAIN-_Y||+/-10V analog input Y||6||16||class="inpin"|ANAIN+_Y||+/-10V analog input Y |
|- | |- | ||
− | | 7||4|| class="inpin" |ANAIN-_Z||+/-10V analog input Z||8||17|| class="inpin" |ANAIN+_Z||+/-10V analog input Z | + | | 7||4||class="inpin"|ANAIN-_Z||+/-10V analog input Z||8||17||class="inpin"|ANAIN+_Z||+/-10V analog input Z |
|- | |- | ||
− | | 9||5|| class="inpin" |ANAIN-_A||+/-10V analog input A||10||18|| class="inpin" |ANAIN+_A||+/-10V analog input A | + | | 9||5||class="inpin"|ANAIN-_A||+/-10V analog input A||10||18||class="inpin"|ANAIN+_A||+/-10V analog input A |
|- | |- | ||
− | | 11||6|| class="outpin" |GPO1_X|| rowspan= | + | | 11||6||class="outpin"|GPO1_X||rowspan=8|For pin function, refer to [[IONI connector pinout]] ||12||19||class="inpin"|GPI4_X||rowspan=8|For pin function, refer to [[IONI connector pinout]] |
|- | |- | ||
− | | 13||7|| class="outpin" |GPO1_Y ||14||20|| class="inpin" |GPI4_Y | + | | 13||7||class="outpin"|GPO1_Y ||14||20||class="inpin"|GPI4_Y |
|- | |- | ||
− | | 15||8|| class="outpin" |GPO1_Z ||16||21|| class="inpin" |GPI4_Z | + | | 15||8||class="outpin"|GPO1_Z ||16||21||class="inpin"|GPI4_Z |
|- | |- | ||
− | | 17||9|| class="outpin" |GPO1_A ||18||22|| class="inpin" |GPI4_A | + | | 17||9||class="outpin"|GPO1_A ||18||22||class="inpin"|GPI4_A |
|- | |- | ||
− | | 19||10|| class="outpin" |GPO5_X ||20||23|| class="inpin" |GPI5_X | + | | 19||10||class="outpin"|GPO5_X ||20||23||class="inpin"|GPI5_X |
|- | |- | ||
− | | 21||11|| class="outpin" |GPO5_Y ||22||24|| class="inpin" |GPI5_Y | + | | 21||11||class="outpin"|GPO5_Y ||22||24||class="inpin"|GPI5_Y |
|- | |- | ||
− | | 23||12|| class="outpin" |GPO5_Z ||24||25|| class="inpin" |GPI5_Z | + | | 23||12||class="outpin"|GPO5_Z ||24||25||class="inpin"|GPI5_Z |
|- | |- | ||
− | | 25||13|| class="outpin" |GPO5_A ||26||N/A|| class="inpin" |GPI5_A | + | | 25||13||class="outpin"|GPO5_A ||26||N/A||class="inpin"|GPI5_A |
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− | + | |} | |
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