Editing IONICUBE connectors and pinouts

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==IONICUBE connectors==
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{{picturebox|Ionicubelayout.png|caption=Connector layout and naming}}
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;X1
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{{picturebox|Ioni motoroutouts per drive.png|caption=Power and feedback ports of X, Y, Z and A axis}}
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:Dual port RJ45 connector with [[SimpleMotion V2]] interface. For pinout, see[[SimpleMotion V2 port]].
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{{picturebox|Ionicubemotorconnectors.png|caption=Names of power and feedback ports. I.e. X9A means upper floor connector of X9 and X9B the lower floor of X9.}}
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;X2
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:6 pin wire terminal for logic voltage supply, [[Safe torque off]] input, analog output and relay driver outputs.
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;X3
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:Two pin wire terminal for [[HV DC bus]] supply.
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;X4
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:Main control and [[setpoint]] signal port consisting Enable input signal, Fault output signal, [[pulse and direction]]/[[quadrature]]/[[PWM]] setpoint inputs and digital outputs for home switch status. X4 is directly wired to conform most common parallel port style pulse & direction CNC controllers.
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;X5
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:Second control and [[setpoint]] signal port. This port consists analog setpoint signal inputs and additional digital I/O.
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;X6
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:These are the [[feedback devices|feedback device]] connector for X (lower) and Y (upper) axis motors
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;X7
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:These are the power and holding brake output connector for X (lower) and Y (upper) axis motors
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;X8
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:These are the [[feedback devices|feedback device]] connector for Z (lower) and A (upper) axis motors
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;X9
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:These are the power and holding brake output connector for Z (lower) and A (upper) axis motors
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;X10
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:A connector for an optional external [[regenerative resistor]]. IONICUBE has on-board regenerative resistor that is sufficient for most installations.
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;IONI_X, IONI_Y, IONI_Z, IONI_A
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:Card-edge connectors for IONI drives
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{{damage|Before inserting or removing IONI drives from IONICUBE, remove all power from it and discharge it's capacitors. To discharge remaining energy (~voltage) from capacitors, short circuit GND to HV+ by a conductor and measure that there is no DC voltage left between GND and HV+ terminals. Even few volts left to [[HV DC bus]] is known to cause permanent damage to IONICUBE when drives are plugged.}}
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==Front side connectors==
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Front side connectors consist X6, X7, X8 and X9. These connectors are the interface towards motors (motor power and [[feedback devices]]).
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{{picturebox|Ionicubelayout.png|caption=Connector layout and naming. View from top of the board.}}
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{{picturebox|Ionicube revision 3 layout.png|caption=IONICUBE revision 3 PCB layout. USB connector X11 and Switch S1 to replace the jumper header.}}
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{{picturebox|Ioni motoroutouts per drive.png|caption=Power and feedback ports of X, Y, Z and A axis. View from plug side of the board.}}
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{{picturebox|Ionicubemotorconnectors.png|caption=Names of power and feedback ports. I.e. X9A means upper floor connector of X9 and X9B the lower floor of X9. View from plug side of the board.}}
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===Legend===
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{| class="wikitable"
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|-
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! Color
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|-
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| class="powpin" |Supply pin
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|-
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| class="inpin" |Input pin
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|-
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| class="outpin" |Output pin
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|}
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===X7 and X9 pinout===
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These are the power output and holding brake output connector for motors
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{| class="wikitable"
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|-
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!  Pin number !! Signal name !! AC/BLDC motor  !! Brush DC motor !! Stepping motor
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|-
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| 1 || class="powpin" | GND|| colspan="3" | Ground for cable shield and an optional motor holding brake coil
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|-
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| 2|| class="outpin" |PHASE1 ||U (some motors R)||Armature +||Coil A.1
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|-
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| 3|| class="outpin" |PHASE2 ||V (some motors S)||Armature -||Coil A.2
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|-
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| 4|| class="outpin" |PHASE3 ||W (some motors T)||Armature -||Coil B.1
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|-
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| 5|| class="outpin" |PHASE4 || Not connected||Armature +||Coil B.2
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|-
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| 6|| class="outpin" |BRAKE || colspan="3" |Optional 24V motor holding brake coil
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|}
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====Motor & brake wiring schematics====
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<gallery widths="300px" heights="190px">
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File:Ionicube mot ac.png|Wiring of three phase AC servo motor. Brake is optional.
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File:Ionicube mot dc.png|Wiring of Brush-DC servo motor. Brake is optional.
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File:Ionicube mot step.png|Wiring of two phase stepping motor. Brake can be fitted like in the other examples. Also 6 and 8 wire motors can be wired (the two drive coils connect always to the same PHASE outputs).
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</gallery>
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{{tip|An easy way to verify correctness of two phase '''stepper''' connection: unplug the 6 pin connector and then measure resistance between phases 1-2 and 3-4. Multimeter should show the same resistance for both cases (typically 0.1 - 5 ohms). Also when measuring between phases 1-3, 1-4, 2-3 and 2-4, the multimeter should indicate open circuit.}}
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===X6 and X8 pinout===
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X6 and X8 are the [[feedback devices|feedback device]] connectors of motors
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{{EncoderPinoutD15}}
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{{info|Especially with long encoder cables, it might be necessary to add encoder line termination resistors, see [[Terminating differential encoder lines]].}}
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====Examples of feedback device and switch wiring====
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<gallery widths="180px" heights="180px">
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File:Encoderwiring full.png|Fully wired port with differential incremental encoder, hall sensors and switches
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File:Encoderwiring diff.png|Wiring of differential incremental encoder
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File:Encoderwiring min.png|Minimal wiring of incremental encoder (single ended, no index channel)
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File:Encoderwiring hall.png|Wiring of Hall sensors only (only torque mode possible)
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File:Encoderwiring swonly.png|Illustration of wiring limit and home switches. In addition to this, encoder and/or halls are needed.
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</gallery>
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{{info|In case of single-ended encoder, connect encoder's A, B, Z only to drive's A+, B+ and C+ and leave drive's A-, B- and C- unconnected.}}
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{{info|With differential Hall sensor (which provides U+, U-, V+, V-, W+ and W-, connect only sensor's U+, V+ and W+ to drive's HALL_U/V/W. }}
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{{info|Never connect sensor negative outputs (A-/B-/C-/U-/V-/W-) to GND. Connect them to drive's A-/B-/C- or leave unconnected.}}
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{{tip|Feedback devices with [[differential signaling]] may use varying naming schemes of signal pairs. For example differential signal X (which contains two electrical wires) may be denoted as: X+ and X-, or X and \X or X and {{overline|X}}. In this Wiki we mark them X+ and X-. Some Fanuc encoders have quadrature signals named as PCA, /PCA, PCB, /PCB, PCZ and /PCZ which are equivalent to A, B and Z signal pairs.}}
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==Back side connectors==
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{{picturebox|Ionicube x2345.png|caption=A closeup of X2, X3, X4 and X5}}
 
{{picturebox|Ionicube x2345.png|caption=A closeup of X2, X3, X4 and X5}}
  
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{{damage|Never connect an Ethernet to X1. While it uses similar connector and cabling, it is electrically incompatible with Ethernet. Devices may be permanently damaged by mixing Ethernet and SimpleMotion V2.}}
 
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{{damage|Do now wire SimpleMotion V2 ports with [http://en.wikipedia.org/wiki/Ethernet_crossover_cable crossover RJ45 cables (see details)]. Always use straight/non-crossover patch cables. If unsure about what is the type of your RJ45 cable, don't use it.}}
 
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===X2 pinout===
 
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X2 is 6 pin wire terminal for logic voltage supply, [[Safe torque off]] input, analog output and relay driver outputs.
 
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{| class="wikitable"
 
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|-
 
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!  Pin number !! Signal name !! Usage
 
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|-
 
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| 1 || class="powpin" | GND|| Ground
 
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|-
 
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| 2|| class="powpin" |24V || 24V logic supply
 
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|-
 
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| 3|| class="inpin" |STO || Safe torque off input (this pin also available in X1, as defined in [[SimpleMotion V2 port]]
 
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| 4|| class="outpin" | VFD || 0-12V analog output where voltage level is proportional to [[PWM]] duty cycle on pin PWM on X4. PWM frequency must be between 100 and 10000 Hz.
 
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| 5|| class="outpin" |RL1 || Relay coil driver output 1. When RLIN1 on X4 is logic high, RL1 is pulled to GND by an open collector circuit. When RLIN1 is low, RL1 is floating (max 24V). When connecting a relay that has 24VDC coil between RL1 and supplied 24V, no external free-wheeling diode is needed. Output current rating is max 500 mA.
 
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| 6|| class="outpin" |RL2 || Relay coil driver output 2. When RLIN2 on X4 is logic high, RL2 is pulled to GND by an open collector circuit. When RLIN1 is low, RL2 is floating (max 24V). When connecting a relay that has 24VDC coil between RL2 and supplied 24V, no external free-wheeling diode is needed. Output current rating is max 500 mA.
 
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|}
 
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===X3 pinout===
 
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X3 is two pin wire terminal for [[HV DC bus]] supply.
 
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{| class="wikitable"
 
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!  Pin number !! Signal name !! Usage
 
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| 1 || class="powpin" | GND|| Ground
 
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| 2|| class="powpin" |HV+ || Motor power supply, [[HV DC bus]] (see IONI drive voltage range spec)
 
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|}
 
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See also:
 
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*[[IONI power supply schemes]]
 
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*[[Estimating power need of motor drive system]]
 
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{{info|If using switching power supply (SMPS) as motor power supply, external rectifier diodes are needed to protect the power supplies. See See [[IONI power supply schemes]].}}
 
  
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===X4 pinout===
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===X4===
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X4 is main control and [[setpoint]] signal port consisting Enable input signal, Fault output signal, [[pulse and direction]]/[[quadrature]]/[[PWM]] setpoint inputs and digital outputs for home switch status. X4 is directly wired to conform most common parallel port style pulse & direction CNC controllers.
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{| class="wikitable"
 
{| class="wikitable"
 
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
 
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
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| rowspan="14" class="tableseparator" |
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|rowspan=14|
 
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
 
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
 
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| 1||1|| class="inpin" |ENABLE |||Enable all axis (with or without chargepump)||2||14|| class="inpin" |PWM||[[PWM]] input for VFD analog output
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| 1||1||class="inpin"|ENABLE |||Enable all axis (with or without chargepump)||2||14||class="inpin"|PWM||[[PWM]] input for VFD analog output
 
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| 3||2|| class="inpin" |HSIN1_X||Pulse/step input X||4||15|| class="outpin" |GPO4_A||Limit switch output A
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| 3||2||class="inpin"|HSIN1_X||Direction input X||4||15||class="outpin"|GPO4_A||Limit switch output A
 
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| 5||3|| class="inpin" |HSIN2_X||Direction input X||6||16|| class="inpin" |RLIN1||Controls RL1 state
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| 5||3||class="inpin"|HSIN2_X||Pulse/step input X||6||16||class="inpin"|RLIN1||Controls RL1 state
 
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| 7||4|| class="inpin" |HSIN1_Y||Pulse/step input Y||8||17|| class="inpin" |RLIN2||Controls RL2 state
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| 7||4||class="inpin"|HSIN1_Y||Direction input Y||8||17||class="inpin"|RLIN2||Controls RL2 state
 
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| 9||5|| class="inpin" |HSIN2_Y||Direction input Y||10||18|| class="powpin" |GND|| rowspan="8" |Ground
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| 9||5||class="inpin"|HSIN2_Y||Pulse/step input Y||10||18||class="powpin"|GND||rowspan=8|Ground
 
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| 11||6|| class="inpin" |HSIN1_Z||Pulse/step input Z||12||19|| class="powpin" |GND
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| 11||6||class="inpin"|HSIN1_Z||Direction input Z||12||19||class="powpin"|GND
 
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| 13||7|| class="inpin" |HSIN2_Z||Direction input Z||14||20|| class="powpin" |GND
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| 13||7||class="inpin"|HSIN2_Z||Pulse/step input A||14||20||class="powpin"|GND
 
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| 15||8|| class="inpin" |HSIN1_A||Pulse/step input A||16||21|| class="powpin" |GND
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| 15||8||class="inpin"|HSIN1_A||Direction input A||16||21||class="powpin"|GND
 
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| 17||9|| class="inpin" |HSIN2_A||Direction input A||18||22|| class="powpin" |GND
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| 17||9||class="inpin"|HSIN2_A||Pulse/step input A||18||22||class="powpin"|GND
 
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| 19||10|| class="outpin" |STOP_OUT||Fault on any axis or E-stop (active low). Note: this is IONI's GPO3 signals connected in parallel between all axis / [https://en.wikipedia.org/wiki/Wired_logic_connection wired-or configuration].||20||23|| class="powpin" |GND
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| 19||10||class="outpin"|STOP_OUT||Fault on any axis or E-stop (active low)||20||23||class="powpin"|GND
 
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| 21||11|| class="outpin" |GPO4_X||Limit switch output X||22||24|| class="powpin" |GND
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| 21||11||class="outpin"|GPO4_X||Limit switch output X||22||24||class="powpin"|GND
 
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| 23||12|| class="outpin" |GPO4_Y||Limit switch output Y||24||25|| class="powpin" |GND
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| 23||12||class="outpin"|GPO4_Y||Limit switch output Y||24||25||class="powpin"|GND
 
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| 25||13|| class="outpin" |GPO4_Z||Limit switch output Z||26||N/A||Not connected||
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| 25||13||class="outpin"|GPO4_Z||Limit switch output Z||26||N/A||Not connected||
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| Pin layout || colspan=8 | [[File:26_pin_header_pinout.png|frameless|500x500px]]
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|}
 
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{{damage|Connect only to 3.3V or 5V logic circuits go any GPI, GPO and HSIN pins. Most of X4 & X5 pins are directly routed to IONI drive pins and [[IONI connector pinout|IONI electrical ratings]] apply.}}
 
  
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====Alternative setpoint signals====
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===X5===
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{{Template:IONI setpoint signals}}
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===X5 pinout===
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X5 is a second control and [[setpoint]] signal port in addition to X4. This port consists analog setpoint signal inputs and additional digital I/O.
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{| class="wikitable"
 
{| class="wikitable"
 
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
 
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
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| rowspan="14" class="tableseparator" |
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|rowspan=14|
 
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
 
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
 
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| 1||1|| class="powpin" |GND||||2||14|| class="powpin" |+5V_OUT||5V supply from IONICUBE ^2
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| 1||1||class="powpin"|GND||||2||14||class="powpin"|+5V_OUT||5V supply from IONICUBE ^2
 
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| 3||2|| class="inpin" |ANAIN-_X||+/-10V analog input X||4||15|| class="inpin" |ANAIN+_X||+/-10V analog input X
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| 3||2||class="inpin"|ANAIN-_X||+/-10V analog input X||4||15||class="inpin"|ANAIN+_X||+/-10V analog input X
 
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| 5||3|| class="inpin" |ANAIN-_Y||+/-10V analog input Y||6||16|| class="inpin" |ANAIN+_Y||+/-10V analog input Y
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| 5||3||class="inpin"|ANAIN-_Y||+/-10V analog input Y||6||16||class="inpin"|ANAIN+_Y||+/-10V analog input Y
 
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| 7||4|| class="inpin" |ANAIN-_Z||+/-10V analog input Z||8||17|| class="inpin" |ANAIN+_Z||+/-10V analog input Z
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| 7||4||class="inpin"|ANAIN-_Z||+/-10V analog input Z||8||17||class="inpin"|ANAIN+_Z||+/-10V analog input Z
 
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| 9||5|| class="inpin" |ANAIN-_A||+/-10V analog input A||10||18|| class="inpin" |ANAIN+_A||+/-10V analog input A
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| 9||5||class="inpin"|ANAIN-_A||+/-10V analog input A||10||18||class="inpin"|ANAIN+_A||+/-10V analog input A
 
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| 11||6|| class="outpin" |GPO1_X|| rowspan="8" |For pin function, refer to [[IONI connector pinout]] ||12||19|| class="inpin" |GPI4_X|| rowspan="8" |For pin function, refer to [[IONI connector pinout]]
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| 11||6||class="outpin"|GPO1_X||rowspan=8|For pin function, refer to [[IONI connector pinout]] ||12||19||class="inpin"|GPI4_X||rowspan=8|For pin function, refer to [[IONI connector pinout]]
 
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| 13||7|| class="outpin" |GPO1_Y  ||14||20|| class="inpin" |GPI4_Y
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| 13||7||class="outpin"|GPO1_Y  ||14||20||class="inpin"|GPI4_Y
 
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| 15||8|| class="outpin" |GPO1_Z ||16||21|| class="inpin" |GPI4_Z
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| 15||8||class="outpin"|GPO1_Z ||16||21||class="inpin"|GPI4_Z
 
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| 17||9|| class="outpin" |GPO1_A ||18||22|| class="inpin" |GPI4_A
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| 17||9||class="outpin"|GPO1_A ||18||22||class="inpin"|GPI4_A
 
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| 19||10|| class="outpin" |GPO5_X ||20||23|| class="inpin" |GPI5_X
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| 19||10||class="outpin"|GPO5_X ||20||23||class="outpin"|GPO6_X
 
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| 21||11|| class="outpin" |GPO5_Y ||22||24|| class="inpin" |GPI5_Y
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| 21||11||class="outpin"|GPO5_Y ||22||24||class="outpin"|GPO6_Y
 
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| 23||12|| class="outpin" |GPO5_Z ||24||25|| class="inpin" |GPI5_Z
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| 23||12||class="outpin"|GPO5_Z ||24||25||class="outpin"|GPO6_Z
 
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| 25||13|| class="outpin" |GPO5_A ||26||N/A|| class="inpin" |GPI5_A
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| 25||13||class="outpin"|GPO5_A ||26||N/A||class="outpin"|GPO6_A
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|-
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| Pin layout || colspan=8 | [[File:26_pin_header_pinout.png|frameless|500x500px]]
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|}
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== Application example ==
 
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Follwing image shows typical installation schemes for pulse/direction controlled systems, typically found in PC CNC applications.<gallery widths="180px" heights="180px">
 
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File:ionicube stepdir.png|A typical connection with parallel port style CNC controller such as [[Mach3]]/[[Mach4]]/[[LinuxCNC]]. A 26 pin ribbon cable may be directly connected to PC parallel port or to equivalent pinout step/dir generator such as [[SmoothStepper]].
 
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</gallery>
 
  
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[[Category:IONI_user_guide]]
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|}
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[[Category:IONICUBE]]
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