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[[Mach4]] is a CNC motion control software developed by Newfangled Solutions. The Mach4 SimpleMotion drive plugin is provided by Granite Devices to run any [[SimpleMotion V2|SimpleMotion]] compatible motor drivers, such as [[IONI]] or [[ATOMI]] with [[Mach4]].
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[[Mach4]] is a CNC motion control software developed by Newfangled Solutions. The Mach4 SimpleMotion drive plugin is needed to run [[SimpleMotion V2|SimpleMotion]] motor drivers with [[Mach4]].
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[[File:mach4.png|thumb|Mach4 main screen]][[File:Mach4 plugin atomi lohkokaavio.svg|thumb|Typical usage of Mach4, Mach4 plugin and [[ATOMI]] drive]]
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{{Info|The plugin has been developed and tested with industrial version 4.2.0.3481. Hobby version 4.2.0.3804 does not work.}}
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== Features ==
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The plugin seamlessly integrates Granite Device drives into Mach4 CNC software. The supported features are:
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* Control up to 6 independent motor axes
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* Direct USB connection to drives by using with highly reliable built-in FTDI USB chipset on the drives
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* Uses non-real-time dependent [[Buffered motion stream in SimpleMotion V2]] method to feed trajectory points to drives
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* Support axis homing/referencing with built-in [[Homing|homing functions]] of the drive, including [[Hard-stop homing]]
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* Support spindles in various operating modes
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** Velocity controlled spindle
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** Position controlled spindle with rigid tapping
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* Continuous error & fault monitoring on communication link and on each drive individually
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== Requirements ==
 
== Requirements ==
 
The following things are needed for building a CNC machine using Mach4 and motor drivers connected with SimpleMotion bus:
 
The following things are needed for building a CNC machine using Mach4 and motor drivers connected with SimpleMotion bus:
 
* [[ATOMI|Atomi]], [[IONI Servo & Stepper Drive|IONI]] or [[ARGON Servo Drive|Argon]]-based motion system, e.g. CNC mill, connected with [[SimpleMotion V2|SimpleMotion]] bus
 
* [[ATOMI|Atomi]], [[IONI Servo & Stepper Drive|IONI]] or [[ARGON Servo Drive|Argon]]-based motion system, e.g. CNC mill, connected with [[SimpleMotion V2|SimpleMotion]] bus
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* Windows PC
 
* Mach4 software + license
 
* Mach4 software + license
 
* SimpleMotion adapter depending on selected motor drivers
 
* SimpleMotion adapter depending on selected motor drivers
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* [[Granity]] software for configuring the motor drivers
 
  
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== Motor driver configuration with Granity software ==
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==== Mach4 installation ====
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'''NOTE: The SimpleMotion motor drivers must be configured before trying to control them with Mach4!'''
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* Download and install Mach4
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* Download the plugin files to the Mach4 plugin folder
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* Read the Mach4 installation, configuration and operation [http://www.machsupport.com/help-learning/product-manuals/ manuals] before use
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== Configuration ==
  
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=== Motor driver configuration with Granity Software ===
 
This section shows the basic configuration for motor drivers with [[Granity]] software. More support for using this software can be found from the [[Granity user guide]]. The following subsection titles are links to corresponding guide pages. Download the Granity software from its wiki page, launch it and follow these steps:
 
This section shows the basic configuration for motor drivers with [[Granity]] software. More support for using this software can be found from the [[Granity user guide]]. The following subsection titles are links to corresponding guide pages. Download the Granity software from its wiki page, launch it and follow these steps:
  
 
==== [[Granity user guide/Connect|Connect to the motor driver]] ====
 
==== [[Granity user guide/Connect|Connect to the motor driver]] ====
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Connect to a motor from the "Connect" tab by selecting the interface device, and clicking "Connect to drive".
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Connect to a motor from the "Connect" tab by selecting the interface device, and clicking "Connect to drive"
  
 
[[File:GranityConnect.png|400px]]
 
[[File:GranityConnect.png|400px]]
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==== [[Granity user guide/Goals|Goals]] ====
 
==== [[Granity user guide/Goals|Goals]] ====
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The goals tab contains the driver function, input signal, motion dynamics, homing and soft limit settings.The following table shows the most important settings in the goals tab. All settings are explained in Granity software in more depth.
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The following table shows the most important settings in the goals tab. All settings are explained in Granity software.
 
{| class="wikitable"
 
{| class="wikitable"
 
!Setting
 
!Setting
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|Select "Homing on external command" if you want to home the axis from Mach4 GUI
 
|Select "Homing on external command" if you want to home the axis from Mach4 GUI
 
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If homing is enabled, the position soft limits can also be used to limit the axis motion. The soft limits can be set by following:
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If homing is enabled, the following settings should also be set:
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# Home the axis by pressing button "Start homing now". After homing, the axis stops and it's setpoint is zero
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{| class="wikitable"
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# Set the position low limit to zero
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!Settings
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# Go to Testing tab and find a good high limit position by incrementing the setpoint
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!Value
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# Read the current setpoint, go to the Goals tab and set it to the position high limit
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|{{param|HMS}}
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|{{param|HME}}
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|{{param|HME}}
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|{{param|HME}}
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==== [[Granity user guide/Machine|Machine]] ====
 
==== [[Granity user guide/Machine|Machine]] ====
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The machine tab lets you to choose the axis type and scale, the motor type and properties and the feedback device type and properties. The values can be anything depending on the system, so any good values can't be shown here.
 
  
 
==== [[Granity: Tuning|Tuning]] ====
 
==== [[Granity: Tuning|Tuning]] ====
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In the tuning tab you can set the torque, velocity and position controller settings.
 
  
 
==== [[Granity: Tuning|Fault limits]] ====
 
==== [[Granity: Tuning|Fault limits]] ====
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In this tab, you can set the fault triggering levels and tolerances
 
  
 
==== [[Granity user guide/Testing|Testing]] ====
 
==== [[Granity user guide/Testing|Testing]] ====
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This tab lets you to test your motor by changing its setpoint. It also shows the device state.
 
  
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'''NOTE: Ensure that the motors work correctly before trying to control them with Mach4!'''
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=== Mach4 configuration ===
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== Mach4 installation & configuration ==
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==== Mach4 installation ====
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* Download and install Mach4
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* Download the plugin files to the Mach4 plugin folder that is located inside of its installation folder (i.e. C:\Mach4\Plugins). The download link can be found at the end of this page.
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* Read the Mach4 installation, configuration and operation [http://www.machsupport.com/help-learning/product-manuals/ manuals] before use
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==== Open the Mach4 Configuration dialog ====
 
==== Open the Mach4 Configuration dialog ====
 
[[File:MachConfigurationTab.png|400px]]
 
[[File:MachConfigurationTab.png|400px]]
  
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====  Enable the SimpleMotion drive plugin from the plugins tab ====
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====  Enable the SimpleMotion drive plugin from the plugins tab. ====
 
[[File:MachConfigurationPlugins.png|800px]]
 
[[File:MachConfigurationPlugins.png|800px]]
  
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==== Axis mapping ====
 
==== Axis mapping ====
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Enable the axes used in your machine in the Axis Mapping tab. The following picture shows configuration for a 3-axis machine where the spindle motor is also controlled by Mach4. The axes X-C (0-5) are for motion axes, and any of the OB axes (6-11) can be used for controlling a spindle motor.  
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Enable the axes used in your machine. The following picture shows 3-axis machine where the spindle motor is also controlled by Mach4. The axes X-C (0-5) are for motion, and the OB axes (6-11) can be used for controlling a spindle motor.  
 
* Enable used axes
 
* Enable used axes
 
* The motor indexes are always one smaller than the SimpleMotion drive numbers. For example, Motor0 means drive 1 in the SimpleMotion bus
 
* The motor indexes are always one smaller than the SimpleMotion drive numbers. For example, Motor0 means drive 1 in the SimpleMotion bus
 
* Select a motor for each axis. Slave motors can also be set for an axis if they use more than one motor
 
* Select a motor for each axis. Slave motors can also be set for an axis if they use more than one motor
 
* Do not enable axes without motors
 
* Do not enable axes without motors
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* The spindle control type (velocity or position-controlled) will be set later
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* The spindle control type (velocity or position-controlled) will be set later
 
[[File:MachConfigurationAxisMapping.png|800px]]
 
[[File:MachConfigurationAxisMapping.png|800px]]
  
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* Set the homing order. If some axes have the same number, they will be homed at the same time
 
* Set the homing order. If some axes have the same number, they will be homed at the same time
 
* Enable soft limits for motion axes
 
* Enable soft limits for motion axes
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* Set the soft limits to prevent axes from hitting their physical limits. If you don't know what to put here, you can also configure them later. NOTE: these soft limits are not same as the limits configured for the motor drivers in Granity software!
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* Set the soft limits to prevent axes from hitting their physical limits. If you don't know what to put here, you can also configure them later
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* The homing direction, offset and speed are selected in Granity software, the values here don't have any effect in motion.
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* The homing direction, offset and speed are selected in Granity software when using this plugin
 
[[File:MachConfigurationHomingAndSoftLimits.png|800px]]
 
[[File:MachConfigurationHomingAndSoftLimits.png|800px]]
  
 
==== Spindle configuration ====
 
==== Spindle configuration ====
 
* Set min. and max. rpm for the spindle motor if it is controlled by Mach4.
 
* Set min. and max. rpm for the spindle motor if it is controlled by Mach4.
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* The max. rpm set here doesn't have effect to the real speed of velocity-controlled spindle. Running a velocity-controlled spindle by here configured max. speed runs the spindle motor at the maximum speed configured in the SimpleMotion drive.
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* The max. rpm set here doesn't have effect to the real speed of velocity-controlled spindle. Running a velocity-controlled spindle by here configured max. speed runs the spindle motor by the maximum speed configured in the motor driver.
 
* If the spindle is position-controlled, the spindle motor should be selected in the "Step/Dir Spindle Axis"-dropdown. The axis must be enabled and mapped before this.
 
* If the spindle is position-controlled, the spindle motor should be selected in the "Step/Dir Spindle Axis"-dropdown. The axis must be enabled and mapped before this.
 
[[File:MachConfigurationSpindlePos.png|800px]]
 
[[File:MachConfigurationSpindlePos.png|800px]]
  
 
==== SimpleMotion drive plugin configuration ====
 
==== SimpleMotion drive plugin configuration ====
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Save the Mach4 configuration by pressing the OK button. Then open the SimpleMotion drive plugin configuration:
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Close the Mach configuration and open the SimpleMotion drive plugin configuration
  
 
[[File:PluginConfigurationTab.PNG|400px]]
 
[[File:PluginConfigurationTab.PNG|400px]]
  
 
Set the following settings. The default values work in most cases.
 
Set the following settings. The default values work in most cases.
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* SimpleMotion V2 adapter FTDI COM port number
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* SimpleMotion V2 adapter FTDI port number
 
* SimpleMotion V2 buffer max. fill percentage
 
* SimpleMotion V2 buffer max. fill percentage
 
* In the case of using a velocity-controlled spindle, its axis should be selected here. The list shows only mapped and enabled axes that are not selected as position-controlled spindle
 
* In the case of using a velocity-controlled spindle, its axis should be selected here. The list shows only mapped and enabled axes that are not selected as position-controlled spindle
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[[File:PluginConfiguration.PNG|400px]]
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[[File:PluginConfiguration.PNG|600px]]
  
 
Save the SimpleMotion drive plugin configuration by pressing "OK", and start using the software!
 
Save the SimpleMotion drive plugin configuration by pressing "OK", and start using the software!
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== Other ==
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== Downloads ==
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==== Versions ====
 
==== Versions ====
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!Download
 
!Download
 
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|0.9.0b
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|0.1
 
|The first beta release
 
|The first beta release
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|[[:File:M4SM.zip]]
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|
 
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* A possible small bump after disabling or stopping motion due to aborted buffered motion
 
* A possible small bump after disabling or stopping motion due to aborted buffered motion
  
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=== Giving ideas, bug reports, general discussion===
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==TODO==
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To discuss about the plug-in and it's features, join the community at: https://community.granitedevices.com/t/mach4-granite-devices-motion-plugin-open-beta/1022
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__FORCETOC__
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[[Category:ATOMI_features]]
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__FORCETOC__
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[[Category:Application]]
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[[Category:CNC]]
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[[Category:IONI_features]]
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[[Category:IONI_user_guide]]
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