Fault location

Fault location (a.k.a error codes) ID 1 & 2 that are displayed on Granity Testing tab Device state section. Fault locations are detailed numeric codes giving a hint what was the precise reason causing a fault state. The following table lists fault location numbers and their reasons.

List of Fault location values

Fault location ID 1 or 2	Reason	Solution
120	Short circuit protection triggered (very high & fast current rise detected)	Check wiring for shorts, ensure that motor inductance is sufficient (especially ironless & pancake motors), perform Tuning position controller, adjust FOC.
600	Overcurrent protection triggered (slower reaction but lower current level than short circuit protection)	Check wiring for shorts, ensure that motor inductance is sufficient (especially ironless & pancake motors), perform Tuning position controller, adjust FOC.
3001	Hall sensors are enabled but no valid signals present (all hall inputs 0's or 1's which is illegal state)	Check wiring and settings
5500	Motor type MT not selected	Choose MT
5501	Unsupported motor type MT not selected	Choose MT
6601, 440501	Phasing a.k.a. phase search failed	Check motor settings, wiring and supply voltage. Also happens if drive is disabled or hit limit switch during initialization.
6602	Phasing a.k.a. phase search failed due to both limit switches being open	Check limit switch settings and switch operation
480301	Extracting payload from SMV2 packet failed	Check SMV2 communication
480501	SMV2 buffer overflow	SMV2 application error
480502	SMV2 command corrupted because it has overflown payload buffer size	SMV2 application error
480503	SMV2 return data buffer overflow	SMV2 application error
480601	Invalid SMV2 command	SMV2 application error
480901, 481201	SMV2 communication timeout	SMV2 application error
480801	Invalid SMV2 SMP packet type	SMV2 application error
480901	SMV2 packet CRC error	Communication error
481001	SMV2 watchdog timeout	Communication error
100201	Unsupported feedback device selected as position feedback device FBD
100202	Unsupported feedback device selected as velocity feedback device FB2D
890101	Resolver feedback device detected loss of input (input signal level less than 0.1V)	Check resolver wiring
140401	Position tracing error exceeded the tolerance specified by parameter FPT	Increase FPT or re-tune motor to achieve lower tracking error, or use lower motion speeds if motor is being driven above the maximum achievable speed or acceleration
140402	Velocity tracing error exceeded the tolerance specified by parameter FVT	Increase FVT or re-tune motor to achieve lower tracking error, or use lower motion speeds if motor is being driven above the maximum achievable speed or acceleration
140403	Velocity exceeded the limit defined by FEV	Increase FEV or avoid running motor too fast
140404	Overvoltage. HV DC bus exceeded the limit defined by FOV	Increase FOV or reduce supply voltage
140405	Undervoltage. HV DC bus was under the limit defined by FUV	Decrease FUV or increase supply voltage and ensure that PSU is capable of supplying demanded current surges without droop
140406	Overtemperature	Enhance drive cooling or reduce drive current limits
140407	STO has been activated, but can be be caused by a drop in logic supply voltage	Provide stable logic supply to drive and to STO inputs
140301	Limit switch is open while drive is set-up to fault when limit switch is hit	Prevent driving to limit switch or change LFS parameter
140801	Drive has operated over 200 seconds near the overvoltage limit (FOV parameter) which may cause regenerative resistor overheating	Increase FOV at least 10% above the average supply voltage or reduce supply voltage
100201, 100202, 105001, 105201	Unsupported feedback device has been selected	Choose another feedback device from Granity
101103, 101101, 101102	Reading device address setting failed	Check address setting resistor values and connection
250101	Motor initialization failed due to motor has rotated during initialization process (drive has timeouted when waiting it to stop)	Ensure that motor is standing still before initialization starts
190601	Motor initialization failed	Check settings and wirings, and that enable & STO signals stay stable during initialization
440205	Power stage forced off due to one or more of following reasons: over voltage, over temperature, over current, STO or short circuit active
440219	In DC motor mode, parallel wired outputs are not sharing current properly	Check that outputs are wired parallel as instructed
440502	During Phasing a.k.a. phase search drive could not reach the desired motor winding current even at maximum output voltage	Check that HV supply voltage is not dropping during power on and motor is properly wired to drive. If still occurs, reduce motor peak and/or continuous current limits or increase supply voltage.
441801	Failed measurement of motor resistance & inductance due to one or multiple reasons: 1) because measurement was unable to reach the desired current level in motor 2) Motor was not standing still during test	If you wish to use the measurement function: try to reduce current limit parameter values MCC & MMC (and click Apply, and then Measure) OR increase HV supply voltage. Also ensure that motor is not being disturbed during the measure (all motor load unmounted).
441802	Failed measurement of motor resistance & inductance due to result values being off the sanity check limits	If motor has unusually low or high inductance/resistance (below 0.1mH, over 100mH, below 0.1 ohm or above 100 ohm), set them manually instead of using automatic measure

Abnormal operation fault codes

Drives are monitoring the internal functionality and the following faults indicate a problem that should not normally occur. These may originate from hardware problem (EMI, supply voltage, bad hardware problem) or can be also a firmware bug.

Fault location ID 1 or 2	Reason	Solution
1-2	Current sensing range exceeded	See solutions of 120 and 600.
2050	Error originated from I/O side	See Fault location ID 2 for details
100,110,200,220,2100-2126	Loading or saving settings in drive memory failed	Programming error, contact developers
2050	Error originated from I/O side	See Fault location ID 2 for details
2320,2321,2330,2340	Communication error between GraniteCore processors	Contact Granite Devices if problem repeats
3060	Power stage fault signal active (possible overtemperature, logic circuit undervoltage, Safe torque off	Contact Granite Devices if problem repeats
3070	Power stage fault signal 2 active (possible overtemperature, logic circuit undervoltage, Safe torque off	Contact Granite Devices if problem repeats
9996-9999	Internal range check of internal variable failed	Programming error, contact developers
100202	GraniteCore status update failed	Programming error, contact developers
600101-600106	GraniteCore connection failed	Programming error, contact developers
710301	Command queue to GraniteCore full	Programming error, contact developers
200101-200801	I/O side CPU error interrupt triggered	Programming error or hardware issue (supply voltage? EMI?)
100101	Reading init state from GraniteCore failed	Programming error, contact developers
101201, 101202	Firmware checksum mismatch	Device may have damaged hardware
101201, 101202	Firmware checksum mismatch	Device may have damaged hardware
38xxxx	Writing/reading configuration parameters failed	Device may have damaged hardware or firmware bug
250102	Current sensor ADC offset is above the self-test threshold	Check if PCB has visible damage, contact support if issue repeats

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