Difference between revisions of "IONICUBE 1X connectors and pinouts"

From Granite Devices Knowledge Wiki
Jump to: navigation, search
[checked revision][checked revision]
(→‎Dimensions and mounting)
Line 121: Line 121:
  
 
X4 is main control and [[setpoint]] signal port consisting Enable input signal, Fault output signal, [[pulse and direction]]/[[quadrature]]/[[PWM]] setpoint inputs and digital outputs for home switch status. X4 is directly wired to conform most common parallel port style pulse & direction CNC controllers.
 
X4 is main control and [[setpoint]] signal port consisting Enable input signal, Fault output signal, [[pulse and direction]]/[[quadrature]]/[[PWM]] setpoint inputs and digital outputs for home switch status. X4 is directly wired to conform most common parallel port style pulse & direction CNC controllers.
 +
 
{| class="wikitable"
 
{| class="wikitable"
−
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
+
! Pin number in header!!Signal name!!Typical usage
 
|rowspan=14 class="tableseparator"|
 
|rowspan=14 class="tableseparator"|
−
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
+
!Signal name!!Typical usage
 
|-
 
|-
−
| 1||1||class="inpin"|ENABLE |||Enable all axis (with or without chargepump)||2||14||class="inpin"|PWM||[[PWM]] input for VFD analog output
+
| 1||class="powpin"|GND||Ground||2||class="powpin"|5V_OUT||5V output for optional external circuity
 
|-
 
|-
−
| 3||2||class="inpin"|HSIN1_X||Direction input X||4||15||class="outpin"|GPO4_A||Limit switch output A
+
| 3||class="inpin"|HSIN2||Depending in setpoint mode, can be either: pulse input (of pulse/dir), PWM input or quadrature B input ||4||class="outpin"|HSIN1||Depending in setpoint mode, can be either: direction input (of pulse/dir or PWM) or quadrature A input
 
|-
 
|-
−
| 5||3||class="inpin"|HSIN2_X||Pulse/step input X||6||16||class="inpin"|RLIN1||Controls RL1 state
+
| 5||class="inpin"|ANAIN+||+/-10V [[analog setpoint]] input<sup>2</sup>||6||class="inpin"|ANAIN-||+/-10V [[analog setpoint]] input<sup>2</sup>
 
|-
 
|-
−
| 7||4||class="inpin"|HSIN1_Y||Direction input Y||8||17||class="inpin"|RLIN2||Controls RL2 state
+
| 7||class="inpin"|GPI2||Enable positive feed (also in X2)<sup>1</sup>||8||class="inpin"|GPI1||Home switch input (also in X2)<sup>1</sup>
 
|-
 
|-
−
| 9||5||class="inpin"|HSIN2_Y||Pulse/step input Y||10||18||class="powpin"|GND||rowspan=8|Ground
+
| 9||class="inpin"|GPI4||Clear faults<sup>1</sup>||10||class="powpin"|GPI3||Enable negative feed (also in X2)<sup>1</sup>
 
|-
 
|-
−
| 11||6||class="inpin"|HSIN1_Z||Direction input Z||12||19||class="powpin"|GND
+
| 11||class="outpin"|REGEN_OUT||[[Regenerative resistor]] power switch state (redundant, IONICUBE 1X has internal power switch) ||12||class="powpin"|GPI5||Start homing<sup>1</sup>
 
|-
 
|-
−
| 13||7||class="inpin"|HSIN2_Z||Pulse/step input A||14||20||class="powpin"|GND
+
| 13||class="outpin"|MECH_BRAKE_OUT||Mechanical holding brake output<sup>3</sup>||14||class="powpin"|GPO5||<sup>1</sup>
 
|-
 
|-
−
| 15||8||class="inpin"|HSIN1_A||Direction input A||16||21||class="powpin"|GND
+
| 15||class="outpin"|GPO4||Limit switch output||16||class="powpin"|GPO3||Fault on any axis or E-stop (active low)<sup>1</sup>
 
|-
 
|-
−
| 17||9||class="inpin"|HSIN2_A||Pulse/step input A||18||22||class="powpin"|GND
+
| 17||class="outpin"|GPO2||Tracking error warning<sup>1</sup>||18||class="outpin"|GPO1||Servo ready<sup>1</sup>
 
|-
 
|-
−
| 19||10||class="outpin"|STOP_OUT||Fault on any axis or E-stop (active low)||20||23||class="powpin"|GND
+
| 19||class="inpin"|STO2||Safe torque off input (this pin also present in X1) ||20||class="inpin"|ENALBE||Enable drive (with or without [[Charge pump enable input|chargepump]])
−
|-
+
−
| 21||11||class="outpin"|GPO4_X||Limit switch output X||22||24||class="powpin"|GND
+
−
|-
+
−
| 23||12||class="outpin"|GPO4_Y||Limit switch output Y||24||25||class="powpin"|GND
+
−
|-
+
−
| 25||13||class="outpin"|GPO4_Z||Limit switch output Z||26||N/A||Not connected||
+
 
|}
 
|}
 +
1) For detailed pin function and alternative functions in various modes, refer to [[IONI connector pinout]]
  
−
{{damage|Connect X4/X5 only to 3.3V or 5V logic systems. For 24V logic the use of [[IONICUBE 1X]] is recommended}}
+
2) Setpoint voltage is measured from the difference of voltage potentials between ANAIN+ and ANAIN-. Both ANAIN inputs must always lie within +/-12V from GND (meaning that [[controller]]'s zero voltage reference, i.e. GND must be connected to the GND if drive to prevent voltage potentials from floating.
  
 +
3) This output can directly drive a 24V solenoid brake (max 500mA) if VCC is supplied by 24 volts. In such case, connect brake wires between MECH_BRAKE_OUT and VCC.
  
−
X5 is a second control and [[setpoint]] signal port in addition to X4. This port consists analog setpoint signal inputs and additional digital I/O.
+
{{damage|Connect X4 directly only to 3.3V or 5V logic systems. For 24V logic, see chapter below.}}
−
{| class="wikitable"
+
==Using 24 Volt control signals==
−
! Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
+
As many industrial environments use 24V signaling for logic, interfacing IONICUBE 1X has been designed to accept these voltages with small adjustments.
−
|rowspan=14 class="tableseparator"|
+
 
−
!Pin number in header!!Pin number in D25 cable!!Signal name!!Typical usage
+
TODO
−
|-
+
−
| 1||1||class="powpin"|GND||||2||14||class="powpin"|+5V_OUT||5V supply from IONICUBE ^2
+
−
|-
+
−
| 3||2||class="inpin"|ANAIN-_X||+/-10V analog input X||4||15||class="inpin"|ANAIN+_X||+/-10V analog input X
+
−
|-
+
−
| 5||3||class="inpin"|ANAIN-_Y||+/-10V analog input Y||6||16||class="inpin"|ANAIN+_Y||+/-10V analog input Y
+
−
|-
+
−
| 7||4||class="inpin"|ANAIN-_Z||+/-10V analog input Z||8||17||class="inpin"|ANAIN+_Z||+/-10V analog input Z
+
−
|-
+
−
| 9||5||class="inpin"|ANAIN-_A||+/-10V analog input A||10||18||class="inpin"|ANAIN+_A||+/-10V analog input A
+
−
|-
+
−
| 11||6||class="outpin"|GPO1_X||rowspan=8|For pin function, refer to [[IONI connector pinout]] ||12||19||class="inpin"|GPI4_X||rowspan=8|For pin function, refer to [[IONI connector pinout]]
+
−
|-
+
−
| 13||7||class="outpin"|GPO1_Y  ||14||20||class="inpin"|GPI4_Y
+
−
|-
+
−
| 15||8||class="outpin"|GPO1_Z ||16||21||class="inpin"|GPI4_Z
+
−
|-
+
−
| 17||9||class="outpin"|GPO1_A ||18||22||class="inpin"|GPI4_A
+
−
|-
+
−
| 19||10||class="outpin"|GPO5_X ||20||23||class="inpin"|GPI5_X
+
−
|-
+
−
| 21||11||class="outpin"|GPO5_Y ||22||24||class="inpin"|GPI5_Y
+
−
|-
+
−
| 23||12||class="outpin"|GPO5_Z ||24||25||class="inpin"|GPI5_Z
+
−
|-
+
−
| 25||13||class="outpin"|GPO5_A ||26||N/A||class="inpin"|GPI5_A
+
−
|}
+
  
 
==Dimensions and mounting==
 
==Dimensions and mounting==

Revision as of 12:30, 15 May 2015

IONICUBE 1X connectors

X1.1 and X1.2
RJ45 connector with SimpleMotion V2 interface. For pinout, seeSimpleMotion V2 port.
X2
feedback device connector for motor
X3
9 pin wire terminal for HV DC bus supply, logic voltage supply, regenerative resistor and motor power output.
X4
Control and setpoint signal port. Contains also output for motor solenoid holding brake.
X5
Card-edge connectors for IONI drive
Before inserting or removing IONI drives from IONICUBE, remove all power from it and discharge it's capacitors. To discharge remaining energy (~voltage) from capacitors, short circuit GND to HV+ by a conductor and measure that there is no DC voltage left between GND and HV+ terminals. Even few volts left to HV DC bus is known to cause permanent damage to IONICUBE when drives are plugged.

IONICUBE 1X connectors

Ionicube1x pinouts.png

Connector layout and naming

Legend

Color
Supply pin
Input pin
Output pin

X3 pinout

This is a wire terminal connector for power input and output

Pin number Signal name Usage
1 GND Ground
2 HV+ Motor power supply, HV DC bus (see IONI drive voltage range spec)
3 VCC 24V logic supply
4 PH1 (PHASE1) Motor phase 1
5 PH2 (PHASE2) Motor phase 2
6 PH3 (PHASE3) Motor phase 3
7 PH4 (PHASE4) Motor phase 4
8 REG Regenerative resistor output
9 GND Ground

Motor & brake wiring schematics

Note: the images below are drawn for IONICUBE 4 axis version. IONICUBE 1X wiring is equivalent except there is no brake output in the X3. Brake output pin is located in X4.

  • Wiring of three phase AC servo motor. Brake is optional.

  • Wiring of Brush-DC servo motor. Brake is optional.

  • Wiring of two phase stepping motor. Brake can be fitted like in the other examples. Also 6 and 8 wire motors can be wired (the two drive coils connect always to the same PHASE outputs).

X2 pinout

X2 is the feedback device connector of motor

Pin # Pin name Electrical type (in most feedback device modes) Alternate electrical type (in some feedback device modes) Connection with various feedback devices
Shell GND Earth/case Feedback cable shield
1 HALL_W Digital input W Hall sensor input, phase W
2 HALL_V Digital input V Hall sensor input, phase V
3 HALL_U Digital input U Hall sensor input, phase U
4 GND Encoder supply ground
5 B- Differential input B- Analog input B+ Quadrature encoder (B channel)/SinCos/serial encoder/resolver input
6 B+ Differential input B+ Analog input B-
7 A- Differential input A- Analog input A- Quadrature encoder (A channel)/SinCos/serial encoder/resolver input
8 A+ Differential input A+ Analog input A+
9 5V_OUT Encoder supply 5V output Encoder power supply
10 GND Encoder supply ground
11 GPI3 Axis negative direction end limit switch (optional) Connect normally closed (NC) limit switch between this pin and GND pin
12 GPI2 Axis positive direction end limit switch (optional) Connect normally closed (NC) limit switch between this pin and GND pin
13 GPI1 Axis home switch switch (optional) Connect normally closed (NC) limit switch between this pin and GND pin
14 C- Differential input C- Quadrature encoder index channel (Z channel)/serial encoder input
15 C+ Differential input C+

Examples of feedback device and switch wiring

  • Fully wired port with differential incremental encoder, hall sensors and switches

  • Wiring of differential incremental encoder

  • Minimal wiring of incremental encoder (single ended, no index channel)

  • Wiring of Hall sensors only (only torque mode possible)

  • Illustration of wiring limit and home switches. In addition to this, encoder and/or halls are needed.


In case of single-ended encoder, connect encoder's A, B, Z only to drive's A+, B+ and C+ and leave drive's A-, B- and C- unconnected.
With differential Hall sensor (which provides U+, U-, V+, V-, W+ and W-, connect only sensor's U+, V+ and W+ to drive's HALL_U/V/W.
Never connect sensor negative outputs (A-/B-/C-/U-/V-/W-) to GND. Connect them to drive's A-/B-/C- or leave unconnected.
Feedback devices with differential signaling may use varying naming schemes of signal pairs. For example differential signal X (which contains two electrical wires) may be denoted as: X+ and X-, or X and \X or X and X. In this Wiki we mark them X+ and X-. Some Fanuc encoders have quadrature signals named as PCA, /PCA, PCB, /PCB, PCZ and /PCZ which are equivalent to A, B and Z signal pairs.

X1 connector

X1 connectors are for SimpleMotion V2 bus which is used for drive configuration with Granity software and control over a multidrop capable serial data link.


Never connect an Ethernet to X1. While it uses similar connector and cabling, it is electrically incompatible with Ethernet. Devices may be permanently damaged by mixing Ethernet and SimpleMotion V2.
Do now wire SimpleMotion V2 ports with crossover RJ45 cables (see details). Always use straight/non-crossover patch cables. If unsure about what is the type of your RJ45 cable, don't use it.

X4 pinout

This section is unfinished. Don't use until this notice is removed.

X4 is main control and setpoint signal port consisting Enable input signal, Fault output signal, pulse and direction/quadrature/PWM setpoint inputs and digital outputs for home switch status. X4 is directly wired to conform most common parallel port style pulse & direction CNC controllers.

Pin number in header Signal name Typical usage Signal name Typical usage
1 GND Ground 2 5V_OUT 5V output for optional external circuity
3 HSIN2 Depending in setpoint mode, can be either: pulse input (of pulse/dir), PWM input or quadrature B input 4 HSIN1 Depending in setpoint mode, can be either: direction input (of pulse/dir or PWM) or quadrature A input
5 ANAIN+ +/-10V analog setpoint input2 6 ANAIN- +/-10V analog setpoint input2
7 GPI2 Enable positive feed (also in X2)1 8 GPI1 Home switch input (also in X2)1
9 GPI4 Clear faults1 10 GPI3 Enable negative feed (also in X2)1
11 REGEN_OUT Regenerative resistor power switch state (redundant, IONICUBE 1X has internal power switch) 12 GPI5 Start homing1
13 MECH_BRAKE_OUT Mechanical holding brake output3 14 GPO5 1
15 GPO4 Limit switch output 16 GPO3 Fault on any axis or E-stop (active low)1
17 GPO2 Tracking error warning1 18 GPO1 Servo ready1
19 STO2 Safe torque off input (this pin also present in X1) 20 ENALBE Enable drive (with or without chargepump)

1) For detailed pin function and alternative functions in various modes, refer to IONI connector pinout

2) Setpoint voltage is measured from the difference of voltage potentials between ANAIN+ and ANAIN-. Both ANAIN inputs must always lie within +/-12V from GND (meaning that controller's zero voltage reference, i.e. GND must be connected to the GND if drive to prevent voltage potentials from floating.

3) This output can directly drive a 24V solenoid brake (max 500mA) if VCC is supplied by 24 volts. In such case, connect brake wires between MECH_BRAKE_OUT and VCC.


Connect X4 directly only to 3.3V or 5V logic systems. For 24V logic, see chapter below.

Using 24 Volt control signals

As many industrial environments use 24V signaling for logic, interfacing IONICUBE 1X has been designed to accept these voltages with small adjustments.

TODO

Dimensions and mounting

IONICUBE 1X can be mounted by screws to a base or with optional DIN rail clips to a standard DIN rail.

To mount in DIN rail, obtain 2 pcs of Phoenix Contact part number 1201578. Such part is available from many distributors including Digikey 277-2296-ND

Ionicube1x dims.png

Dimensions and mounting hole locations

.
Retrieved from "https://granitedevices.com/w/index.php?title=IONICUBE_1X_connectors_and_pinouts&oldid=3929"