Difference between revisions of "Argon user guide/Wiring"

Revision as of 22:40, 13 June 2013 (edit) Tero K (Talk | contribs) (→‎Pin-out) ← Older edit		Latest revision as of 10:32, 5 March 2020 (edit) (undo) Esa (Talk | contribs)
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−	<span style="color:red">'''This article state is work in progress & unchecked! Use at your own risk.'''</span>	+	{{ArgonManualNav}}
−	==Front connectors==	+	==Mechanical installation and cooling==
−	[[File:Argonfront.png|800px|Argon front side connections]]	+	[[File:Argon installation.png|thumb|A proper Argon installation orientation and spacing with optional [[Argon user guide/Mating connectors and accessories|heat sinks]] and an optional cooling fan. For high power application, [[Replacing Argon fuse|replacing also the internal fuse]] may be necessary.]]Argon drives should be installed vertically (J5 connector up) with at least 50 mm free air space between the device surfaces and possible cabinet walls to allow heat transfer along the heat sink side of the device.
−	===J3 24V power and motor brake port===	+
−	J3 is a 3 pole terminal block type connector used for supplying 24VDC to drive and optionally controlling motor solenoid brake.	+
−	{| class="wikitable"	+	Cooling may be further by mounting additional [[Argon user guide/Mating connectors and accessories|heat sinks]] to the bottom of the device and/or using a fan blowing air from bottom to up. If fan is used, it should have dust filter to prevent dust inside the drives.
−	|-	+
−	! Pin !! Description !! Connection	+
−	|-	+
−	| BK || Motor brake output || If motor has a 24V solenoid brake, connect brake between BK and V+	+
−	|-	+
−	| V+ || 24V supply positive input || Connect to 24V PSU +	+
−	|-	+
−	| V- || 24V supply ground || Connect to 24V PSU -	+
−	|}	+
−	24VDC typical current consumption is between 0.1 - 0.7ADC depending on how much current is drawn by feedback device and an optional motor brake.	+
−	===J1 feedback device port===	+
−	[[File:J1closeup.png|thumb|J1 connector. Click to enlarge and see pin numbering.]]	+
−	J1 connector type is 15 pin female D-Sub and should be mated with 15 pin male D-Sub counterpart.	+
−	J1 pinout is to be announced later.	+	Such additional cooling measures are typically necessary only when '''average''' motor current is higher than 4 Amperes [[peak value of sine]]. Most of [[Control modes|position control]] servo systems run cool enough without additional cooling as the load is highly varying and the average output power is low. In any case, it is safe to experiment without cooling as drive's over temperature protection will shut down the drive in case of overheating.
−	===J2.1 and J2.2 Simplemotion & E-stop ports===	+	==Wiring overview==
−	J2.1 and J2.2 are RJ45 type connectors and mates with standard Cat 5 & 6 ethernet cables. Both of these ports are connected pin-to-pin parallel to allow chaining of Argon devices. For J2.x pinout, see [[SimpleMotion V2 port]] article.	+	[[File:Wiringoverview notitle.png|600px]]
		+	[[File:Argon_test_setup_m.jpg|thumb|A working test setup wiring of Argon. Just connection to a computer and AC power is needed to operate the drive and motor with [[Granity]] or other [[SimpleMotion V2]] app. Note: emergency stopping, [[Argon_user_guide/Earthing|enhanced grounding]], fuse and all recommended [[EMI]] filters are not installed.]]
		+	[[File:Argon_test_stup_closeup_m.jpg|thumb|A close-up of the test test wiring. Note: emergency stopping, [[Argon_user_guide/Earthing|enhanced grounding]], fuse and all recommended [[EMI]] filters are not installed.]]
		+	;The minimum wiring for a servo system (after configuration state):
		+	# Safety [[Argon user guide/Earthing|earthing ]]to port J4, heatsink and case
		+	# 24 VDC wiring to port J3
		+	# [[Safe torque off]] and enable signals to port J2. See [[SimpleMotion V2 port|how]].
		+	# Motion [[controller]] wiring:
		+	## if pulse & direction, analog, PWM or quadrature setpoint signal used, wire signals to port J5
		+	## if setpoint delivered over SimpleMotion V2 bus, then a cable from [[SimpleMotion V2 compatible communication interface device]] to J2
		+	# Axis limit [[Argon user guide/J5 connector electrical interfacing|switches wired to port J5]]
		+	# [[Feedback devices|Feedback device]] wiring to port J1
		+	# Motor connection to port J4
		+	# AC input power to port J4. Use an external fuse with this input.
		+	;Optional wiring
		+	# AC [[Power line filter]] on the wire entering J4
		+	# Wiring of optional [[Argon user guide/Braking resistor|braking resistor]] to port J4
		+	# Motor solenoid brake wiring to port J3
		+	;Additionally following are required for drive configuration with [[Granity]]:
		+	# A cable from [[SimpleMotion V2 USB adapter]] to port J2
−	Normally an ethernet type cable is plugged from J2.1 or J2.2 to [[SimpleMotion V2 USB adapter]]	+	==Ports and connectors==
−	===J4 power & motor port===	+	[[File:Argonfront.png|800px|Argon front side connections]]
−	J4 is a 10 pole terminal block connector for several functions: earthing, AC power input, motor output, regenerative resistor output and HV DC link sharing.	+
−	{{electricshock|dangerous & non-isolated mains potential voltages are present in this connector! Keep away from this connector when drive has been connected to AC mains during last 5 minutes. After unplugging AC power, 5 minutes is required for dangerous voltages to disappear from this connector. For more info, see [[Power supply safe discharging]]}}.	+	[[File:ArgonSideIO.png|550px|Argon side connections & DIP switches]]
−	{| class="wikitable"	+	===J1 feedback device port===
−	|-	+	J1 connector type is 15 pin female D-Sub and should be mated with 15 pin male D-Sub counterpart.
−	! Pin name !! Descrpition !! AC/BLDC motor connection || Brush DC motor connection	+
−	|-	+
−	| VN || HV DC link negative rail || colspan=2| Do not connect	+
−	|-	+
−	| BR || Braking resistor output || colspan=2|Optional braking resistor first terminal. See [[Argon braking resistor]]	+
−	|-	+
−	| VP || HV DC link positive rail || colspan=2|Optional braking resistor first terminal. See [[Argon braking resistor]]	+
−	|-	+
−	| PE &#9178; || Protective earth || colspan=2|Connect to motor PE conductor and motor cable shield	+
−	|-	+
−	| U || Motor phase output || Motor U phase ¹ || Motor armature+	+
−	|-	+
−	| V || Motor phase output || Motor V phase ¹ || Motor armature-	+
−	|-	+
−	| W || Motor phase output || Motor W phase ¹ || No connection	+
−	|-	+
−	| L || AC mains supply Line || colspan=2|Connect to AC supply line	+
−	|-	+
−	| N || AC mains supply Neutral || colspan=2|Connect to AC supply neutral	+
−	|-	+
−	| PE &#9178; || Protective earth || colspan=2|Connect to supply protective earth. <span style="color:red">'''This connection is always mandatory when any voltage larger than 30 VAC or 42 VDC is supplied to the device!'''</span>	+
−	|}	+
−	¹ In some motors U,V,W phases are called R,S,T instead.	+
−	==Side connectors==	+	For pin-out and connection examples, see the main article [[Argon user guide/J1 connector wiring|J1 connector wiring]].
−	[[File:ArgonSideIO.png|600px|Argon side connections & DIP switches]]	+
−	===J5 Inputs/Outputs===	+
−	J5 Is a 26 pin [http://en.wikipedia.org/wiki/Insulation-displacement_connector IDC connector] located on the side of Argon. The connector serves as general purpose I/O including:	+
−	*Isolated digital inputs (4 pcs) - used for limit & home switches and clear faults signal	+
−	*Isolated digital outputs (4 pcs) - used for status indication	+
−	*Differential analog inputs (2 pcs) - used as [[Reference signal|Analog reference]]	+
−	*Differential digital inputs (2 pcs) - used for pulse/direction or second encoder	+
−	*5V and GND output - used for supplying switches or external electronics	+
−	Mating connector type is 0.1" pitch 26 pin IDC ribbon cable socket, see [[Media:Idc_connector_data.pdf|example (pdf)]].	+
−	====Pin-out====	+
−	Please see [[Argon I/O connector electrical interfacing]] before wiring to this port.	+
−	{| class="wikitable"	+
−	|-	+
−	! Pin # !! Pin name !! Electrical || Isolated || Function¹	+
−	|-	+
−	| 1 || GND || [[Argon I/O connector electrical interfacing#Supply| Supply ]]|| rowspan=10|No ||  Ground	+
−	|-	+
−	| 2 || +5V_OUT ||  [[Argon I/O connector electrical interfacing#Supply| Supply ]] || 5V output	+
−	|-	+
−	| 3 || HSIN1- ||  [[Argon I/O connector electrical interfacing#High speed input| High speed digital input ]] || rowspan=2 |Pulse train, Quadrature or PWM [[Reference signal|input reference]]	+	===J2.1 and J2.2 Simplemotion & E-stop ports===
−	|-	+	J2.1 and J2.2 are RJ45 type connectors and mates with standard Cat 5 & 6 Ethernet cables. Both of these ports are connected pin-to-pin parallel to allow chaining of Argon devices.
−	| 4 || HSIN1+ ||  [[Argon I/O connector electrical interfacing#High speed input| High speed digital input ]]	+
−	|-	+
−	| 5 || HSIN2- ||  [[Argon I/O connector electrical interfacing#High speed input| High speed digital input ]] || rowspan=2 |Future use (i.e. secondary feedback device)	+	See the main article [[SimpleMotion V2 port]].
−	|-	+
−	| 6 || HSIN2+ ||  [[Argon I/O connector electrical interfacing#High speed input| High speed digital input ]]	+
−	|-	+
−	| 7 || ANAIN1- || [[Argon I/O connector electrical interfacing#Analog input| Analog input ]] || rowspan=2 |Analog [[Reference signal|input reference]]	+	===J3 24V power and motor brake port===
−	|-	+	J3 is a 3 pole terminal block type connector used for supplying 24VDC to drive and optionally controlling motor solenoid brake.
−	| 8 || ANAIN1+ || [[Argon I/O connector electrical interfacing#Analog input| Analog input ]]	+
−	|-	+
−	| 9 || ANAIN2- || [[Argon I/O connector electrical interfacing#Analog input| Analog input ]] || rowspan=2 |Future use (i.e. secondary feedback device)	+	See the main article [[Argon user guide/J3 connector wiring|J3 connector wiring]].
−	|-	+
−	| 10 || ANAIN2+ ||  [[Argon I/O connector electrical interfacing#Analog input| Analog input ]]	+
−	|-	+
−	| 11 || GPO1- ||  [[Argon I/O connector electrical interfacing#Digital output| Digital output ]] || rowspan=16 |Yes || rowspan=2 | Servo ready status. True when drive is initialized and ready to accept user commands/reference.	+	===J4 power & motor port===
−	|-	+	J4 is a 10 pole terminal block connector for several functions: earthing, AC power input, motor output, regenerative resistor output and HV DC link sharing.
−	| 12 || GPO1+ || [[Argon I/O connector electrical interfacing#Digital output| Digital output]]	+
−	|-	+
−	| 13 || GPO2- || [[Argon I/O connector electrical interfacing#Digital output| Digital output ]] || rowspan=2 | Follow error warning status. True when following error has reached more than user configured 1/8 of fault limit value.	+	See the main article [[Argon user guide/J4 connector wiring|J4 connector wiring]].
−	|-	+
−	| 14 || GPO2+ || [[Argon I/O connector electrical interfacing#Digital output| Digital output]]	+
−	|-	+
−	| 15 || GPO3- || [[Argon I/O connector electrical interfacing#Digital output| Digital output ]] || rowspan=2 | Fault stop status. True when drive is stopped due to fault.	+	===J5 Inputs/Outputs===
−	|-	+	J5 Is a 26 pin [http://en.wikipedia.org/wiki/Insulation-displacement_connector IDC connector] located on the side of Argon. The connector serves as general purpose I/O with [[setpoint signal]] inputs featuring: limit & home switch inputs, status indicator outputs, [[Analog setpoint|analog]], [[Pulse and direction|pulse and direction]], [[quadrature]] or [[PWM]] types of [[Setpoint signal|setpoint]] inputs and secondary [[feedback devices|feedback device]] input.
−	| 16 || GPO3+ || [[Argon I/O connector electrical interfacing#Digital output| Digital output]]	+
−	|-	+
−	| 17 || GPO4- || [[Argon I/O connector electrical interfacing#Digital output| Digital output ]] || rowspan=2 | Braking status. Set true when drive attempts to brake motor.	+	See the main article [[Argon I/O connector electrical interfacing]] for pin-out and wiring guide.
−	|-	+
−	| 18 || GPO4+ || [[Argon I/O connector electrical interfacing#Digital output| Digital output]]	+
−	|-	+
−		+
−	| 19 || GPI1- || [[Argon I/O connector electrical interfacing#Digital output| Digital input ]] || rowspan=2 | Home switch input.	+
−	|-	+
−	| 20 || GPI1+ || [[Argon I/O connector electrical interfacing#Digital output| Digital input]]	+
−	|-	+
−		+
−	| 21 || GPI2- || [[Argon I/O connector electrical interfacing#Digital output| Digital input ]] || rowspan=2 | Positive feed enable input. Used for axis limit switches.	+
−	|-	+
−	| 22 || GPI2+ || [[Argon I/O connector electrical interfacing#Digital output| Digital input]]	+
−	|-	+
−		+
−	| 23 || GPI3- || [[Argon I/O connector electrical interfacing#Digital output| Digital input ]] || rowspan=2 | Negative feed enable input. Used for axis limit switches.	+
−	|-	+
−	| 24 || GPI3+ || [[Argon I/O connector electrical interfacing#Digital output| Digital input]]	+
−	|-	+
−		+
−	| 25 || GPI4- || [[Argon I/O connector electrical interfacing#Digital output| Digital input ]] || rowspan=2 | Clear drive faults input. Transition from false to true attempts to reset active faults of drive. If drive is simultaneously in enabled state, motor will start moving immediately.	+
−	|-	+
−	| 26 || GPI4+ || [[Argon I/O connector electrical interfacing#Digital output| Digital input]]	+
−	|-	+
−	|}	+
−	¹) This is the default function with stock firmware. Function may be different in future or custom firmware versions.	+
	===J6 Expansion slot===		===J6 Expansion slot===
Line 144:		Line 63:
	===DIP Switches===		===DIP Switches===
−	DIP switches serves as [[Setting device bus address|address selector]] when connecting the drive to [[SimpleMotion V2]] bus or [[Granity]].	+	DIP switches serves as address selector when connecting the drive to [[SimpleMotion V2]] bus or [[Granity]].
		+
		+	See the main article [[Setting device bus address]].
	==Mating parts==		==Mating parts==
	See list of [[Argon mating connectors and accessories]]		See list of [[Argon mating connectors and accessories]]
		+	==Wiring recommendations==
		+	Read general wiring recommendations articles at:
		+	*[http://www.electrical-installation.org/enwiki/Wiring_recommendations Wire routing recomendations]
		+	*[http://www.electrical-installation.org/enwiki/EMC_implementation_-_Implementation_of_shielded_cables Cable shield connection]
		+
		+	==Basic wiring scheme==
		+	Before wiring, be sure to read through the main articles regarding J1-J5 ports.
		+	===Connecting multiple drives===
		+	Note this drawing does not include wiring to motor (J4), motor brake (J3), feedback device (J1), controller (J5) and AC power input circuity.
		+	{{caution|Using HV DC bus sharing via VP and VN terminals or supplying external DC voltage to them, renders the [[safe torque off]] '''STO1''' input unusable because STO1 is based on by cutting the AC supply. In order to preserve STO1 functionality with DC bus sharing, the STO1 signal must be fed simultaneously to all DC bus sharing drives. If an external DC supply is used (no AC input to L & N), then STO1 will not operate.<br/><br/>STO1 will also be inoperable if DC voltage is supplied to L & N inputs instead of AC. With DC supply, STO1 ibput must be always powered as the internal relay may damage if STO1 used with DC supply. }}
		+	[[File:Argon_wiring_multiple.png|800px]]
		+	===Wiring of single drive===
		+	[[File:Argonwiringoverview.png|800px]]
−	[[Category:Argon]]	+	[[Category:Argon_wiring]]
−	[[Category:Hardware]]	+
−	[[Category:Setup guides]]	+

---

Latest revision as of 10:32, 5 March 2020

Argon general pages

---

• About Argon servo drive
  • Specifications
• Glossary
• Troubleshooting

---

Argon user guide

---

• Argon user guide
  • List of things needed
  • Making the first Granity connection
    • Setting device bus address
  • Wiring
    • Protective earthing
    • Mating connectors and accessories
    • J1: Feedback device wiring
    • J2: Stop button, enable and SimpleMotion wiring
    • J3: Logic power & brake wiring
    • J4: AC power, motor and braking resistor wiring
    • J5: I/O, setpoint and switches wiring
  • LED status indicators
  • Drive parameterization
    • Granity user guide
    • Servo motor tuning guide
  • Using Argon with LinuxCNC

Contents

• 1 Mechanical installation and cooling
• 2 Wiring overview
• 3 Ports and connectors
  • 3.1 J1 feedback device port
  • 3.2 J2.1 and J2.2 Simplemotion & E-stop ports
  • 3.3 J3 24V power and motor brake port
  • 3.4 J4 power & motor port
  • 3.5 J5 Inputs/Outputs
  • 3.6 J6 Expansion slot
  • 3.7 DIP Switches
• 4 Mating parts
• 5 Wiring recommendations
• 6 Basic wiring scheme
  • 6.1 Connecting multiple drives
  • 6.2 Wiring of single drive

Mechanical installation and cooling[edit | edit source]

Argon drives should be installed vertically (J5 connector up) with at least 50 mm free air space between the device surfaces and possible cabinet walls to allow heat transfer along the heat sink side of the device.

Cooling may be further by mounting additional heat sinks to the bottom of the device and/or using a fan blowing air from bottom to up. If fan is used, it should have dust filter to prevent dust inside the drives.

Such additional cooling measures are typically necessary only when average motor current is higher than 4 Amperes peak value of sine. Most of position control servo systems run cool enough without additional cooling as the load is highly varying and the average output power is low. In any case, it is safe to experiment without cooling as drive's over temperature protection will shut down the drive in case of overheating.

Wiring overview[edit | edit source]

The minimum wiring for a servo system (after configuration state)

1. Safety earthing to port J4, heatsink and case
2. 24 VDC wiring to port J3
3. Safe torque off and enable signals to port J2. See how.
4. Motion controller wiring:
   1. if pulse & direction, analog, PWM or quadrature setpoint signal used, wire signals to port J5
   2. if setpoint delivered over SimpleMotion V2 bus, then a cable from SimpleMotion V2 compatible communication interface device to J2
5. Axis limit switches wired to port J5
6. Feedback device wiring to port J1
7. Motor connection to port J4
8. AC input power to port J4. Use an external fuse with this input.

Optional wiring

1. AC Power line filter on the wire entering J4
2. Wiring of optional braking resistor to port J4
3. Motor solenoid brake wiring to port J3

Additionally following are required for drive configuration with Granity

1. A cable from SimpleMotion V2 USB adapter to port J2

Ports and connectors[edit | edit source]

J1 feedback device port[edit | edit source]

J1 connector type is 15 pin female D-Sub and should be mated with 15 pin male D-Sub counterpart.

For pin-out and connection examples, see the main article J1 connector wiring.

J2.1 and J2.2 Simplemotion & E-stop ports[edit | edit source]

J2.1 and J2.2 are RJ45 type connectors and mates with standard Cat 5 & 6 Ethernet cables. Both of these ports are connected pin-to-pin parallel to allow chaining of Argon devices.

See the main article SimpleMotion V2 port.

J3 24V power and motor brake port[edit | edit source]

J3 is a 3 pole terminal block type connector used for supplying 24VDC to drive and optionally controlling motor solenoid brake.

See the main article J3 connector wiring.

J4 power & motor port[edit | edit source]

J4 is a 10 pole terminal block connector for several functions: earthing, AC power input, motor output, regenerative resistor output and HV DC link sharing.

See the main article J4 connector wiring.

J5 Inputs/Outputs[edit | edit source]

J5 Is a 26 pin IDC connector located on the side of Argon. The connector serves as general purpose I/O with setpoint signal inputs featuring: limit & home switch inputs, status indicator outputs, analog, pulse and direction, quadrature or PWM types of setpoint inputs and secondary feedback device input.

See the main article Argon I/O connector electrical interfacing for pin-out and wiring guide.

J6 Expansion slot[edit | edit source]

This slot is reserved for Argon add-on card that may be installed inside the drive.

DIP Switches[edit | edit source]

DIP switches serves as address selector when connecting the drive to SimpleMotion V2 bus or Granity.

See the main article Setting device bus address.

Mating parts[edit | edit source]

See list of Argon mating connectors and accessories

Wiring recommendations[edit | edit source]

Read general wiring recommendations articles at:

• Wire routing recomendations
• Cable shield connection

Basic wiring scheme[edit | edit source]

Before wiring, be sure to read through the main articles regarding J1-J5 ports.

Connecting multiple drives[edit | edit source]

Note this drawing does not include wiring to motor (J4), motor brake (J3), feedback device (J1), controller (J5) and AC power input circuity.

Using HV DC bus sharing via VP and VN terminals or supplying external DC voltage to them, renders the safe torque off STO1 input unusable because STO1 is based on by cutting the AC supply. In order to preserve STO1 functionality with DC bus sharing, the STO1 signal must be fed simultaneously to all DC bus sharing drives. If an external DC supply is used (no AC input to L & N), then STO1 will not operate. STO1 will also be inoperable if DC voltage is supplied to L & N inputs instead of AC. With DC supply, STO1 ibput must be always powered as the internal relay may damage if STO1 used with DC supply.

Wiring of single drive[edit | edit source]